Sep 9,2024
There are some steps that you have to follow daily or at least weekly. These steps keep your CNC machines in the best form. Both performance and appearance remain at the top as long as you follow these steps before and after every use.
• Use lubricants like grease and oil on moving parts to keep them free of friction. No such blockade or rusting will take place inside the machine.
• Parts that move frequently need daily cleaning or at least a little inspection to avoid any friction.
That will affect the heat generation and performance of the machine.
• It is a routine job where you will have to do chip cleaning inside the chip collector tray. That will protect the surrounding parts from corrosion that can occur because of debris. Also, there will be no clogging because of chips.
• The hydraulic fluid and its pressure have to be at an optimum level when you use your CNC machine. Since hydraulic pressure relies on the fluid inside it, you will have to maintain the right quantity.
• There is a risk of overheating, and your responsibility is to keep an eye on the reasons and signs of it. When you overload your machine, it starts having a higher temperature in operation. It can wear its part, and exert additional load on the spindle motor.
• Clean the tank of coolant, which includes daily or at least weekly inspections. Make sure it does not overfill or underfill. The limit must be adequate, and the tank must be free of contaminants.
• Do not ignore anomalies like strange noises in the mechanism of the CNC machine. That is a warning sign that the components inside are having some obstruction. It might be a sign that the machine needs rest or less load.
• Check for moisture inside the machine, which is harmful to the internal parts. Moisture can cause corrosion on metal components, and can also damage electronics.
• Inspect the tools and gears to ensure they are not loose. You need to secure them if you find any sign of that.
• Also, inspect coolant leakage to avoid any overheating in the machine.
• Cleaning the fan is a must thing to do, otherwise, your CNC machine will get heated very quickly.
The debris that accumulates through dust and dirt will reduce the performance of the fan.
• Again, you need to inspect the chip collector once a month if you deal with an extremely busy schedule. This once-a-month inspection will keep you aware of the chip collector’s condition.
• Likewise, if you use the machine rarely or frequently, your machine’s monthly lubrication of components is mandatory. Its moving parts need grease or oil to function consistently.
• The chuck jaws’ efficiency depends on their movability. They can not perform well unless you keep them well-secured. Also, replace the worn jaws on time for the perfect results of machining.
• Your CAD/CAM software needs to be updated for performance. You will have to keep an eye on the software for its latest requirements for optimum performance.
• The gear movement and axis alignment rely on how secure they are. Also, inspect if they are well-connected with the software. It will save you from any error during production.
• Notice every unusual sound coming from your CNC machine. This will help you detect any loose or damaged components inside the machine.
• Keep removing dust from the radiator and grill monthly.
• Do the cleaning of air filters or timely replacement for the best performance of the machine.
• Replace old and contaminated coolant by inspecting any contamination in it.
• Check if the spindle motor is working well because that will affect your production.
• Clean the safety window monthly because that will keep it clear and transparent.
• Do not ignore any warning signs or warning lights, otherwise, your machine will face negative consequences.
• Keep checking hydraulic pressure and oil monthly whether you use it frequently or rarely.
• The first thing you need to do is replace all the worn-out filters inside the CNC machine. The air and oil filters present inside the machine need replacement. You can ignore it If they were recently installed.
• Inspect tools and replace worn-out ones on an annual basis. Since you have a busy schedule in the machining process, you will have to replace the tools that have worn out.
• You can not use the old or redundant software all year. It requires updates and the latest versions to make the axis move in the sharpest way.
• No matter how much you clean the chip collection tray, you have to perform the process when you are doing the other things annually. Remove dirt and debris from the chip collector to avoid any clogging inside the machine.
• Also, clean the area around the chip collector to remove the mess that spreads through it.
• You will have to clean the coolant tank to inspect any hidden holes or causes of leakage. Also, replace the old coolant that can’t perform well.
• Don’t forget to inspect the spindle motor and chuck because they need a consistent inspection for consistent performance. Their parts must be secure to avoid any vibration and heat generation. It includes the gibs of axes that need to be secure.
• Inspect the condition of the headstock and tailstock for optimum performance. Nothing should be loose or misaligned in them.
• Inspect the tool turret because if anything is loose in it, the tools will not be able to perform well.
• Inspect the chuck because its jaws must be well-secured for the best performance.
• The same you will have to do to inspect the drive motor.
• Always keep spare parts for backup because you may experience some setbacks during the intense production.
• Avoid overuse of the machine, which leads to overheating of internal components.
• Never ignore vibrations and anomalies because they are signs of something wrong inside the CNC machine.
• Adjust the tools and toolpath with software timely, otherwise, the machine will not give good results in production.
